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HELP!! Upfitter switch wire capacity- Fire Danger??

HPNQ420

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I am generally skeptical of screws to pinch wires to secure them for a reliable electrical connection. These can and likely will loosen in a vibration and thermally cycling environment. The raw leads on the "bad" or perhaps merely inconvenient design Ard superior with a proper crimp and crimp tool.

The unwanted potential side effects of a loose screw terminal connection include: poor device performance, high resistance, overheating, corrosion and fire.
Crimp a high quality ring terminal to the wire before attaching it to a screw terminal and all is well (as long as the screw terminal is of good design and quality). SOP for MS switches in aircraft.
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SierraBronco

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I am generally skeptical of screws to pinch wires to secure them for a reliable electrical connection. These can and likely will loosen in a vibration and thermally cycling environment. The raw leads on the "bad" or perhaps merely inconvenient design Ard superior with a proper crimp and crimp tool.

The unwanted potential side effects of a loose screw terminal connection include: poor device performance, high resistance, overheating, corrosion and fire.
Can confirm-set screws are not “set and forget” and will indeed loosen. Then catch your shit on fire.

Ford Bronco HELP!! Upfitter switch wire capacity- Fire Danger?? IMG_8592


Ford Bronco HELP!! Upfitter switch wire capacity- Fire Danger?? IMG_3522


Ford Bronco HELP!! Upfitter switch wire capacity- Fire Danger?? IMG_8590


Ford Bronco HELP!! Upfitter switch wire capacity- Fire Danger?? IMG_8587


Ford Bronco HELP!! Upfitter switch wire capacity- Fire Danger?? IMG_3526
 

EOS

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Crimp a high quality ring terminal to the wire before attaching it to a screw terminal and all is well (as long as the screw terminal is of good design and quality). SOP for MS switches in aircraft.
Yes, for stud terminals that support ring terminals.

Those mentioned above (post #27), which I am referring to, absolutely do not support ring terminals. These are the ones...

Ford Bronco HELP!! Upfitter switch wire capacity- Fire Danger?? Screenshot_20250929-232745
 

HPNQ420

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Yes, for stud terminals that support ring terminals.

Those mentioned above (post #27), which I am referring to, absolutely do not support ring terminals. These are the ones...

Screenshot_20250929-232745.webp
Not that I look in detail, those are horrible!

Edit: No strain relief either.
 

SCORPSCPO

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Turns out they make exactly what I had in mind! 6 relay controlled circuits. Mount this near the upfitter wires in the engine compartment, splice the leads and job done!

91ENYDvrGmL.webp
Anyone find a good place to mount this?
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