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Doors Off - Issues putting them back on

BikerBeast

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So I also came across these alignment pins the other night. Before I buy does anyone know if replacing the lower bolt with these will cause the "clicking" sound since it is technically a different attachment process.
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AmbyMc

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So I also came across these alignment pins the other night. Before I buy does anyone know if replacing the lower bolt with these will cause the "clicking" sound since it is technically a different attachment process.
I don't know but I'll guess yes.

Looking at the product picture that has the five numbered nested pictures, number 1 is a reminder of what the door hinge side looks like and picture 3 shows the door on the hinge. The threaded guide pin is in place but it looks to me that it isn't contacting the door in any way. The clicking sound occurs when the bolt is not in place or loose, so I'm guessing it would make the sound.

Either way I'm not that concerned since even without the nut on it's going to require some serious off roading for that door to come off the bottom hinge. :)
 

RustysBronco

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I plan to pull them off in the coming weeks. Just bought the mounts to hang them on the wall from @BA OffRoad so I wouldn't bang them up while storing away.

Can any of you share advice for removing or putting them back on?

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kodiakisland

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To me the biggest issue with the 2 door is wingspan, as the doors are longer you almost need to have a 75" wingspan to ballance and be able to guide in the pins. My solution is get GenZ'er out of the basement and have him hold one end and i can guide the other.
Hmmm, I hold the handle and bottom. Can’t imagine trying to hold them lengthwise. I’m a little old dude and have no problem removing/ replacing my 2 doors by myself.
 
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kodiakisland

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So I also came across these alignment pins the other night. Before I buy does anyone know if replacing the lower bolt with these will cause the "clicking" sound since it is technically a different attachment process.
Not sure exactly what you are asking, but the alignment pins are just for putting the door back on. Once you start the tops bolts you remove the pins and use the standard bolts.
 

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AmbyMc

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kodiakisland

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AmbyMc

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kodiakisland

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BikerBeast

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Yea I was going by the pictures on the Amazon product page that shows leaving them installed and using a nut instead of the OEM bolt.
I understand the reason for the clicking, I just wasn't sure if this type of attachment would tighten down enough to prevent it.

Thanks,
 

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AmbyMc

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Yea I was going by the pictures on the Amazon product page that shows leaving them installed and using a nut instead of the OEM bolt.
I understand the reason for the clicking, I just wasn't sure if this type of attachment would tighten down enough to prevent it.

Thanks,
OK. I did think that you were concerned that this product *wouldn't* make the clicking sound when not properly installed.

I feel even more confident in guessing that the clicking will not be there when tightened. Otherwise, everyone would return, at least I will. I should have them in a few days and can test.
 

KANE COUNTY ILLINOIS

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Problem for me is that the Ford alignment pin is too short.

Single person install, I come in at a slight angle to get the lower hinge over the guide pin with little problem but then when I lift just a bit to get the upper hinge in place the lower hinge comes off the guide pin. Creating a longer guide pin fixed the problem. Now while I'm fighting to line up the top hinge I don't lose the lower body to lower door portion.

I bought an M8x1.25x45mm bolt (cost $2 for 2 bolts). Cut off the bolt head and use this as the alignment pin (45mm is a bit overkill).

As mentioned in this thread, this product looks like it should fix this problem (along with quicker installs):
https://www.amazon.com/Bronco-Hinge-Alignment-Removal-Installation/dp/B0CKC3MBW6

Also, during install, I duct tape the wiring harness to the middle of the door to get it out of my eye line while lining up the lower hinge.

bronco alignment pin.jpg
Great idea! So did you wrap the bolt? If so, with what? I'm going to Home Depot to grab some bolts! The ones being offered on Amazon are too expensive for my taste!
 

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Great idea! So did you wrap the bolt? If so, with what? I'm going to Home Depot to grab some bolts! The ones being offered on Amazon are too expensive for my taste!
The black wrap is just electrical tape. The top piece is a rubber grommet that I had lying around the work area so I added it thinking it may be easier to grasp. None of the wrap is really necessary, I was just bored.

I created this last September after installing the doors (and failing multiple times) for the winter. That's when in dawned on me that a longer guide pin would fix my issue with the install. Only took me two years to figure this out. :)

The Ford install video, , shows a two person install. The door is brought into alignment perfectly above the two body hinges. For a single person install this really isn't really practical (for most) given the weight and where you have your hands positioned.

Since the fall of 2021, I'd line the bottom hinge over guide pin, try to align top hinge, fail, rinse and repeat a few times, fail enough to the point that I'd put the door down. I'd then go to my computer and google, "2021 ford bronco door install" looking for answers. Couldn't find anything that worked. In fact, I find it comical that all of the single person install videos that I found show the same thing. The person aligns the door over the bottom body hinge, you then hear a bit of grunting, video stops and starts up again and the door is magically installed. NO! you yada yada yada'd the part I want to see!

Anyway, I hope Ford reads these threads about a single person install being difficult for some people. A cheap/easy solution for them is to include a longer alignment pin. Or perhaps a design change where the bolts are permanently attached to the body side hinge with threads facing up. Keep a longer bolt on the bottom hinge to still act as a guide pin.
 

KANE COUNTY ILLINOIS

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The black wrap is just electrical tape. The top piece is a rubber grommet that I had lying around the work area so I added it thinking it may be easier to grasp. None of the wrap is really necessary, I was just bored.

I created this last September after installing the doors (and failing multiple times) for the winter. That's when in dawned on me that a longer guide pin would fix my issue with the install. Only took me two years to figure this out. :)

The Ford install video, , shows a two person install. The door is brought into alignment perfectly above the two body hinges. For a single person install this really isn't really practical (for most) given the weight and where you have your hands positioned.

Since the fall of 2021, I'd line the bottom hinge over guide pin, try to align top hinge, fail, rinse and repeat a few times, fail enough to the point that I'd put the door down. I'd then go to my computer and google, "2021 ford bronco door install" looking for answers. Couldn't find anything that worked. In fact, I find it comical that all of the single person install videos that I found show the same thing. The person aligns the door over the bottom body hinge, you then hear a bit of grunting, video stops and starts up again and the door is magically installed. NO! you yada yada yada'd the part I want to see!

Anyway, I hope Ford reads these threads about a single person install being difficult for some people. A cheap/easy solution for them is to include a longer alignment pin. Or perhaps a design change where the bolts are permanently attached to the body side hinge with threads facing up. Keep a longer bolt on the bottom hinge to still act as a guide pin.
Amen brother on a Ford redesign! I too, struggle with lining up the doors, then after a couple of unsuccessful tries, I have to put the door down. I'm surprised that someone hasn't made a YouTube video of the extended door pins, which seems that it will make it so much easier to install the doors! 90's and no rain is hitting the Chicagoland area, so the doors will be coming off soon! Thanks again!!
 

AmbyMc

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Amen brother on a Ford redesign! I too, struggle with lining up the doors, then after a couple of unsuccessful tries, I have to put the door down. I'm surprised that someone hasn't made a YouTube video of the extended door pins, which seems that it will make it so much easier to install the doors! 90's and no rain is hitting the Chicagoland area, so the doors will be coming off soon! Thanks again!!
Right after I created that longer guide pin I found a thread that mentioned this new product that came out Oct/2023.
https://www.amazon.com/Bronco-Hinge-Alignment-Removal-Installation/dp/B0CKC3MBW6
(Listing again just in case you missed it in the earlier posts.)
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