Sponsored

Manual transmission scraping noise / grinding sound

Ford Motor Company

First Edition
Well-Known Member
Official Ford Account
First Name
Ford
Joined
May 25, 2021
Threads
17
Messages
6,908
Reaction score
8,273
Location
Dearborn
Vehicle(s)
Bronco, Bronco Sport
Your Bronco Model
First Edition
Just started noticing this grinding issue myself with these cold mornings. Called my local dealership to book a service appointment and I was told there is a year long wait list for transmission repairs. Anyone here if ford is going to make an official recall on this issue? I can’t wait a year for this issue to be fixed. What’s going on @Ford Motor Company ?
Hello! Send us a private message with your VIN and the name and location of your local Ford dealer.
I’d be happy to see what I can do to assist with this grinding concern. Thanks!
Sponsored

 

Genjuro

Badlands
Active Member
Joined
Oct 13, 2022
Threads
2
Messages
41
Reaction score
30
Location
Central Virginia
Vehicle(s)
22 4dr Bronco BL
Your Bronco Model
Badlands
Confirmed just now that yes, if I tilt the rear of the vehicle down (in my case the dash indicated a 3 degree slope) that the grinding noise at stationary idle goes away.
 

ROCKO

Badlands
Well-Known Member
Joined
Sep 2, 2020
Threads
2
Messages
354
Reaction score
395
Location
San dimas
Vehicle(s)
Bronco
Your Bronco Model
Badlands
Clubs
 
Confirmed just now that yes, if I tilt the rear of the vehicle down (in my case the dash indicated a 3 degree slope) that the grinding noise at stationary idle goes away.
So what does this mean?
 

Bmadda

Badlands
Well-Known Member
First Name
Brian
Joined
Jul 18, 2020
Threads
20
Messages
2,902
Reaction score
6,830
Location
Wisconsin USA
Vehicle(s)
1990 Bronco eddie bauer
Your Bronco Model
Badlands
Clubs
 
So what does this mean?
There is either a lack of lube getting to the rear of the case, or the noise is caused by an endplay issue. One of you guys should try overfilling by a quart or so to see if that makes a difference (I would however be very suprised if it did).
 

ROCKO

Badlands
Well-Known Member
Joined
Sep 2, 2020
Threads
2
Messages
354
Reaction score
395
Location
San dimas
Vehicle(s)
Bronco
Your Bronco Model
Badlands
Clubs
 
There is either a lack of lube getting to the rear of the case, or the noise is caused by an endplay issue. One of you guys should try overfilling by a quart or so to see if that makes a difference (I would however be very suprised if it did).
Very interesting! Going to wait and see what the @Ford Motor Company rep can do for me on this forum. They reached out and ask for additional info. Hope they can push forward my year wait at my local dealership 🤞🏼
 

Sponsored

UTultimate

Badlands
Well-Known Member
First Name
UltimateBronco
Joined
Sep 13, 2020
Threads
15
Messages
222
Reaction score
418
Location
Charleston, SC
Vehicle(s)
Volvo
Your Bronco Model
Badlands
Very interesting! Going to wait and see what the @Ford Motor Company rep can do for me on this forum. They reached out and ask for additional info. Hope they can push forward my year wait at my local dealership 🤞🏼
They do zero, they say contact your dealer. I think they were basically just gathering info to see which vehicles it was affecting before they issued the TSB.
 

ROCKO

Badlands
Well-Known Member
Joined
Sep 2, 2020
Threads
2
Messages
354
Reaction score
395
Location
San dimas
Vehicle(s)
Bronco
Your Bronco Model
Badlands
Clubs
 
They do zero, they say contact your dealer. I think they were basically just gathering info to see which vehicles it was affecting before they issued the TSB.
That blows
 

thesocalexplorer

Big Bend
Well-Known Member
First Name
Joe
Joined
Mar 24, 2021
Threads
15
Messages
636
Reaction score
937
Location
Southern California
Vehicle(s)
Bronco
Your Bronco Model
Big Bend
Clubs
 
That blows
Big time bummer that they are backed up that far, Duarte was also closest dealer to me. Hope the noise doesn't start for my rig.
 

bobogto

Big Bend
Well-Known Member
Joined
Jul 7, 2022
Threads
1
Messages
87
Reaction score
66
Location
Chicago
Vehicle(s)
M5
Your Bronco Model
Big Bend
Replacing the actual synchros would be my last resort and I would not trust any dealer to do it. I can bet you that you'll end up replacing that transmission after that.

I would focus on the lubrication. That was my first thought when I realized the issue and saw how many people are experience the same thing in the same conditions. I would actually not be surprised at all if this fixes the issue. Furthermore, if you drain the oil and if it's all clear then I wouldn't worry about any damage to the synchros. Focus on everyone that's saying tilting the car makes a difference.
I was planning on doing this but just haven't found the time. I will update if no one else does it before me.

The ZF 8HP transmission in the Wrangler had a similar issue with a friend of mine. By Jeeps manual the way you fill the transmission is absolutely the same way you fill it in a BMW application. The only difference is in the Wrangler transmission is tilted a significant amount. So rough shifting was completely eliminated just by getting the actual transmission leveled and filling it properly that way.
 

Mortonm

Black Diamond
Well-Known Member
First Name
Mike
Joined
Jan 18, 2022
Threads
3
Messages
477
Reaction score
519
Location
Canada
Vehicle(s)
2022 Ford Bronco Black Diamond
Your Bronco Model
Black Diamond
Replacing the actual synchros would be my last resort and I would not trust any dealer to do it. I can bet you that you'll end up replacing that transmission after that.

I would focus on the lubrication. That was my first thought when I realized the issue and saw how many people are experience the same thing in the same conditions. I would actually not be surprised at all if this fixes the issue. Furthermore, if you drain the oil and if it's all clear then I wouldn't worry about any damage to the synchros. Focus on everyone that's saying tilting the car makes a difference.
I was planning on doing this but just haven't found the time. I will update if no one else does it before me.

The ZF 8HP transmission in the Wrangler had a similar issue with a friend of mine. By Jeeps manual the way you fill the transmission is absolutely the same way you fill it in a BMW application. The only difference is in the Wrangler transmission is tilted a significant amount. So rough shifting was completely eliminated just by getting the actual transmission leveled and filling it properly that way.
My fluid was checked at 3750km snd it was black and gross. They changed the transmission.

So the fluid isn't showing up clean. That's only just over 2000 miles
 

Sponsored

ROCKO

Badlands
Well-Known Member
Joined
Sep 2, 2020
Threads
2
Messages
354
Reaction score
395
Location
San dimas
Vehicle(s)
Bronco
Your Bronco Model
Badlands
Clubs
 
Big time bummer that they are backed up that far, Duarte was also closest dealer to me. Hope the noise doesn't start for my rig.
Seriously hope you don’t. Thought I was in the clear until last week 🤦🏻‍♂️.
 

bobogto

Big Bend
Well-Known Member
Joined
Jul 7, 2022
Threads
1
Messages
87
Reaction score
66
Location
Chicago
Vehicle(s)
M5
Your Bronco Model
Big Bend
My fluid was checked at 3750km and it was black and gross. They changed the transmission.

So the fluid isn't showing up clean. That's only just over 2000 miles
There has to be something else to this. If you had metal shavings or slight discoloration would be plausible from failed synchros. Black would be caused by something totally different.
 

Mortonm

Black Diamond
Well-Known Member
First Name
Mike
Joined
Jan 18, 2022
Threads
3
Messages
477
Reaction score
519
Location
Canada
Vehicle(s)
2022 Ford Bronco Black Diamond
Your Bronco Model
Black Diamond
There has to be something else to this. If you had metal shavings or slight discoloration would be plausible from failed synchros. Black would be caused by something totally different.
I didn't get more info than that. I posted the info from the dealer receipt a couple pages back.

They replaced the transmission without question or hesitation
 

UTultimate

Badlands
Well-Known Member
First Name
UltimateBronco
Joined
Sep 13, 2020
Threads
15
Messages
222
Reaction score
418
Location
Charleston, SC
Vehicle(s)
Volvo
Your Bronco Model
Badlands

thesocalexplorer

Big Bend
Well-Known Member
First Name
Joe
Joined
Mar 24, 2021
Threads
15
Messages
636
Reaction score
937
Location
Southern California
Vehicle(s)
Bronco
Your Bronco Model
Big Bend
Clubs
 
Seriously hope you don’t. Thought I was in the clear until last week 🤦🏻‍♂️.
Man, that sucks. How many miles on yours?
Sponsored

 
 





Top