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That's interesting. The RK 4 link removed the track bar cuz its not needed, but still has some lateral movement?
It has a ton of lateral movement as the suspension cycles…..the link geometry is terrible. It is mostly a result of the short length of the links….if you cross a small ditch diagonally you can actually feel the rear end steer side to side…I know a lot of people like it cause it flexes well but I’m am not one of those people.
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That's interesting. The RK 4 link removed the track bar cuz its not needed, but still has some lateral movement?
Different kind of movement from the trackbar. Only the top links are triangulated, and the bottom links are still parallel. So while you’ll no longer have the rear steer from train tracks and what not, while crawling over stuff you can see the rear end moving side to side if you really pay attention. Having joints with super high misalignment exacerbates the effect. You don’t notice it much on how it feels, but it can push your driveline into beefy fuel tank skid supports. Going to a double cardan fixed that problem on ours, but eventually we’d like to get a wider axle and triangulate the lower links in towards the frame to mitigate it a little more.
 

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This picture shows how bad the rear steer is with the 4 link…when flexed this way the driveshaft and pinion move away from the gas tank….twisted the opposite way…passenger compressed and driver flexed out it pushes into the gas tank…we are talking like 3” in each direction.

Ford Bronco 2021 Badlands Long Travel Build PXL_20240928_175430089
 

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This picture shows how bad the rear steer is with the 4 link…when flexed this way the driveshaft and pinion move away from the gas tank….twisted the opposite way…passenger compressed and driver flexed out it pushes into the gas tank…we are talking like 3” in each direction.

PXL_20240928_175430089.jpeg
Very interesting. Thanks for the input. 3" is a lot. Wow.
 

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Nice video about half way through he gets into triangulated. A true double triangulated would not allow this. The problem is link location with where the fuel tank is.
My long term plan is to do a triangulated rear after relocating the fuel tank behind the axle. That is a couple of years down the road for me. The front of my '96 is double le triangulated with hydro steer. It is a SAS swap. I'll do the rear of it before this. Time and money are Thr main obstacles.
 

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For those with the RK kit, are you guys running solid sphericals or rod ends? Or still bushing/spherical combo joints (johnny joint etc)?
 

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For those with the RK kit, are you guys running solid sphericals or rod ends? Or still bushing/spherical combo joints (johnny joint etc)?
We have all RK links. I believe the Adventure Series Joints on the PB&J lower links have free rotating pivot sleeves and to my knowledge (could be wrong) these have the highest misalignment ability of the available joints on the market. Certainly won’t help with lateral movement but dammmnnnn can they flex.

Ford Bronco 2021 Badlands Long Travel Build IMG_5190


Ford Bronco 2021 Badlands Long Travel Build IMG_5082
 

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For those with the RK kit, are you guys running solid sphericals or rod ends? Or still bushing/spherical combo joints (johnny joint etc)?
My lowers are 7075 aluminum with Johnny joints at both ends, the rock krawler uppers are adventure joints at the frame end and krawler joints at the axle end.
 
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its_not_a_tuba

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Love it. What is this "Rock Krawler HD Steering Kit"? I don't see it on their website.
Not sure, it was on my invoice from Colorado Bronco Upfitters, I'd suggest reaching out to them or RK directly.
 

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We have all RK links. I believe the Adventure Series Joints on the PB&J lower links have free rotating pivot sleeves and to my knowledge (could be wrong) these have the highest misalignment ability of the available joints on the market. Certainly won’t help with lateral movement but dammmnnnn can they flex.
My lowers are 7075 aluminum with Johnny joints at both ends, the rock krawler uppers are adventure joints at the frame end and krawler joints at the axle end.
Those adventure joints are super soft rubber joints. the johnny joints are likely some better and are similar to the krawler joints.

On mildly triangulated setups like this you want the high misalignment, but as stiff as reasonably possible linearly. In my mind, rod ends on all four axle points and upper chassis points and a johnny/krawler joint on the lower chassis would limit the lateral movement from bushing deflection.
 

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Hey Bronco peeps, just recently had a long travel kit installed on my 2021 Badlands and thought I'd share. Colorado Bronco Upfitters did the design and install, I'm very pleased with the outcome. Parts installed were:

Baja Kits +3 Front Long Travel Kit
Rock Krawler HD Steering Kit
Rock Krawler Pro-X Triangulated 4 Link Conversion Rear Suspension
Rock Jock Antirock Rear Sway Bar
AFE Axle-Back Exhaust System (Needed to make space for the rear sway bar)
37" Mickey Thompson Baja Boss tires
2" rear wheel spacers
Front and Rear 2.5 King Coil Overs tuned by Accutune.

I haven't had this beast off road yet so can't comment on that just yet but as you can imagine with the articulation shown I am confident it will not suck. Road manners are slightly degraded from stock, the rig feels a bit more like a truck at the steering wheel but not bad. I did take a high speed turn over a washboard and the tendency for rear steer was clearly diminished. My initial install of the Axle-Back exhaust had two AFE mufflers and I found the tone to be great but it was way too loud for my liking, my pre-teen daughters were calling me a "look-at-me", super embarrassing. Installed a third muffler and it was perfect - throaty but not obnoxiously attention seeking.

I've got to give props to the crew at Colorado Bronco Upfitters, they were incredibly professional, honest and solid advocates through the whole process. Highly recommend!

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Insanely cool! Now you just need some bumpers and skid plates to protect the good stuff! 🤝
https://dv8offroad.com/pages/ford-bronco-bumpers-and-accessories
 

misagh

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Hey Bronco peeps, just recently had a long travel kit installed on my 2021 Badlands and thought I'd share. Colorado Bronco Upfitters did the design and install, I'm very pleased with the outcome. Parts installed were:

Baja Kits +3 Front Long Travel Kit
Rock Krawler HD Steering Kit
Rock Krawler Pro-X Triangulated 4 Link Conversion Rear Suspension
Rock Jock Antirock Rear Sway Bar
AFE Axle-Back Exhaust System (Needed to make space for the rear sway bar)
37" Mickey Thompson Baja Boss tires
2" rear wheel spacers
Front and Rear 2.5 King Coil Overs tuned by Accutune.

I haven't had this beast off road yet so can't comment on that just yet but as you can imagine with the articulation shown I am confident it will not suck. Road manners are slightly degraded from stock, the rig feels a bit more like a truck at the steering wheel but not bad. I did take a high speed turn over a washboard and the tendency for rear steer was clearly diminished. My initial install of the Axle-Back exhaust had two AFE mufflers and I found the tone to be great but it was way too loud for my liking, my pre-teen daughters were calling me a "look-at-me", super embarrassing. Installed a third muffler and it was perfect - throaty but not obnoxiously attention seeking.

I've got to give props to the crew at Colorado Bronco Upfitters, they were incredibly professional, honest and solid advocates through the whole process. Highly recommend!

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How did you keep your stock wheels? I was reading on Baja kit website that their kit requires 4.75" max backspacing for the front wheel, and the stock sasquatch bronco wheels are about 5.93 backspacing.
 
 





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