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I'd be interested to see if it is the same and you are out of diff oil.
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Dana M190 AdvanTEK Front Differential Problems (non-SAS) - Clicking Issues
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Wow I wonder if that is what got mine. They didn't even investigate, pulled it out and sent it to Ford R&D.
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I had about the same noise ford engineering told the dealer replace the FDU(front diff) didn’t solve the issue mine ended up being the cv joint replaced axles ended up solving it.
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