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Dented Raptor Hood (Saga Continued)

Krieger

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My original post was here for anyone interested:
https://www.bronco6g.com/forum/thre...the-hood-can-i-have-any-dealership-fix.68601/

A very long story shorter, I found a local dealership willing to take my warranty claim for the dent in the fiberglass hood from the original post. They outsource to a local body shop that the other 3 Ford dealerships in the area use and come highly recommended by just about everyone in the area.

Back in April, they performed the repairs on the original dent. The dent was gone, but there were several imperfections that showed up- some deep lines in the paint near the dent where it looks like the bondo wasn't fully sanded smoothly, and several paint/dust "pimples" all over where they re-sprayed the hood. I pointed these out immediately, and they took the vehicle back to smooth out the imperfections in what they called a normal touch up.

Once again, those imperfections were cleaned up but a new problem was visible- now, fine scratches were in random places on the surface where it looks like they over-polished some of the "paint pimples" and a streaky, thick haze where they didn't polish enough. The hood was also filthy and almost looked like they didn't clean the surface before doing the work. I was shocked to get the car back in this state after taking it in twice.

The shop admitted fault both times and offered to take it back a third time- when I noticed 2 more creases in the hood that looked similar to the original, within the vicinity of the original dent. I immediately sent pictures to the dealership and the body shop- the body shop is standing by the fact that these had to be more factory defects, and that they were not caused by low spots in the bondo as I suspected because they didn't bondo the area I am showing is creased.

I am requesting Ford do what I originally asked, and just order a new hood so we can start with a clean slate- but the body shop is claiming that this is "just how fiberglass is" and I would likely find more "ripples" and imperfections on the new hood as well, and they want to just continue to repair the existing hood- suggesting that stripping, scanning for any imperfections, and repainting the whole thing is the best option.

At this point, I'm really just trying to figure out if I am being nitpicky or what. I don't understand how anyone can say these are "normal"- especially if they agreed to fix the first one and Ford agreed it was a manufacturing defect. My concern is Ford will likely reject the claim since they already paid for the first repair- but the body shop is going to insist these are additional defects not detected by me, 3 different dealerships, or the body shop during repairs and that they too should be warrantable...which I suppose is possible, but highly unlikely.

I've read 0 reports of any other Raptor owners with defects in their hoods causing ripples/dents/swirls, so I have to assume something caused mine to be made wonky, otherwise I have an eagle eye and the rest of you need to look closer :)
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Raptor.Tremor.Bronco

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You 100% deserve a new hood. I wouldn't even accept a bondo'd hood at all. I've never seen an imperfection in f150 raptor bodywork which is also fiberglass, fords glass quality is very good so I wouldn't expect that kind of imperfection. You definitely aren't being nitpicky
 

swamp2

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I think you're fighting a very steep uphill battle to getting a new hood (you mean cowl, right, not hood - that's metal?). Unless the part cost is less than the labor, the standard accepted method will be repair. Eventually, if incompetent folks keep failing, it may get replaced.
 
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Krieger

Krieger

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I think you're fighting a very steep uphill battle to getting a new hood (you mean cowl, right, not hood - that's metal?). Unless the part cost is less than the labor, the standard accepted method will be repair. Eventually, if incompetent folks keep failing, it may get replaced.
I agree, this has been the case from the beginning. I was fortunate enough that Ford agreed it was a warrantable defect at all.

This is the hood, not the cowl. The bright, new, Code Orange hood.

When this all started- I pushed hard for a new hood for the exact reasons I am having now. Ford stated they would "do whatever the body shop recommended, as they were the experts". The body shop recommended repairing. When I asked them what happens if it comes out worse, they assured me they were confident this was an easy repair and that they fix far worse, but if I had concerns they warrantied their work for life and I could always have it brought back...

However, with 3 "repairs" and counting- and now finding new defects in the hood- the body shop has agreed that maybe we try our luck with a new hood and if it comes in worse then we pick the lesser of the two and fix it. The body shop is standing by the fact they they fix a lot of factory panels from Ford and are convinced another hood will show up with the same issues, so they are still recommending repairing the existing- but they did submit a quote for replacing/paint matching a new hood which the dealership has agreed to submit to Ford- but said to temper expectations.

So now we're playing the waiting game again, but I'm just really perplexed at this point how the hood failed Ford's Quality Control process so spectacularly on a 90k+ vehicle that is supposed to be the pinnacle example of what the Bronco line can do. I guess I'm not that surprised, given the fiasco this whole launch and wait process was.
 

Johnny Mo

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As I was doing my paperwork today at the dealership for a MOnday pickup I noticed during inspection that my passenger rear qtr panel had a ripple as well. I'll point it out on MOnday since there's nothing they'd be able to do today anyway.
 

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swamp2

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You pay for rugged and capable hardware and software in the Braptor. Quality is the same as the rest of the product line which sucks. It is too bad you can't have both performance and quality.
 
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604Bronco

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You pay for rugged and capable hardware and software in the Braptor. Quality is the same as the rest of the product line which sucks. If is too bad you can't have both performance and quality.
Like the Land Rover Defender?

Ford Bronco Dented Raptor Hood (Saga Continued) IMG_4047
 

swamp2

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604Bronco

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I likely don't get this. Are you dissing the off road chops of the Defender?
I’m dissing its quality and performance. The gif was reference when TFL had to ditch their Defender overnight on the trail because it blew two tires.
 

jon

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I’m dissing its quality and performance. The gif was reference when TFL had to ditch their Defender overnight on the trail because it blew two tires.
Defenders definitely have quality / reliability issues
 

swamp2

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They are making quite a few very sharp looking SUVs these days.
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