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Yeah, we looked at it, many times. I've looked at other threads and videos and no one says that there is any special trick to getting it back on, and we're boggled at what we "arent" doing right. I'll uodate you when i get a chance to get out and play with it. Thanks Eric

Unfortunately, we tried that. We noticed that the white plastic parts inside of the door itself (part of the handle assembly) moves in or out, depending on how far you have the 5mm bolt turned in. We were able to get the handle itself all the way in against the door (sometimes with pressure and...

So i was able to get that 5mm bolt out of my door, i have the "washer" part seated correctly but for the life of me and my (not ford) mechanic brother, we can not get the door handle itself to stay on. I back the 5mm bolt on the side out to where i hear a click, and push the door handle in, it...

Ouch, that sucks. Thanks for the fast reply!

I am just encountering this issue as well. I went to take the handles off to do a decal across that area, and in pulling the handle outwards, one of my screws fell into the door. I took the interior panel off and no way to get it via there, and even took the whole door off and with jelp tried...